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What is Wear Analysis™?

Wear Analysis™ is a 21-point inspection of cutting edge breakdown that occurs from usage in industrial machining applications; used for the purpose of designing a new and unique cutting tool matched to the exact wear happening at the spindle. 

The Result: end mill geometry, substrate, and coating designed precisely to the customer’s machining environment delivers more parts per tool and greater cost savings. The wear shows exactly how the end mill is being used making it easy to Keep What’s Working and Fix What’s Not.

Serving high-volume end mill users.

It couldn’t be SIMPLER to SAVE MONEY

All you need to do is identify a high use end mill and send us 1-2 worn end mills from production.
We don’t need to bug you or step foot on your shop floor. The wear tells us everything we need to know.
No cost. No obligation. Receive a FREE Wear Analysis™ report.

Meet The Wear Analysis™ Teams:

TEAM ONE: End Mill Geometry Experts

Our 21 point inspection of edge breakdown and wear determines:

  • EXACTLY what geometry is working and what’s not
  • What geometry you are paying for that is not needed (see our guide)
  • What new geometry will perform better

30+ years experience knowing how to alter geometry to gain performance

TEAM TWO: R&D Carbide Substrate & Coating

Innovation

Newer, better grades hit the market at a rapid pace, our customers test before everyone else (see our guide to learn more)

Tactically Select

 Wear Analysis™ determines how to balance strength vs fracture resistance 

Results

Receive and test four (4) uniquely crafted grades for your EXACT setup

See The Difference:

Easy Testing: our end mill design ALWAYS works, it was designed with your data making it an ExactFIT for your operation. Small test quantities available.

WIN: 92% win rate in outperforming ANY end mill currently in use.

There is no easier way to save money in high volume milling & micro milling. 

Cut Costs. Produce More.

Think there could be a fit?

Have a no-pressure conversation with our expert team. Worst case, we’ll point you in the right direction!

Phone: 315-768-8502 800-345-0210 
Email: tech@advancedtool.com
Certified Women-Owned Business 

FAQs

There are so many great choices, it’s hard to know which substrate and coating combination will knock it out of the park in your exact machining setup. Sometimes we are surprised at the winner. It’s easier to send the four top choices right out of the gate and let you tell us the winner. 

Because this is how David beats Goliath. By winning end mill business one end mill at a time. We have a 92% win rate at beating the best of the best.

Nope. Many times our end mills cost less.

Grab our guide to learn how to improve your end milling applications.

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    END MILL SELECTION GUIDE: 5 MISTAKES THAT ARE COSTING YOU

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